PCB Manufacturing


Sunthone offers Printed Circuit Board manufacturing, providing high quality and affordable price of printed circuit board. it is a single board for a prototype or large volume production runs, Sunthone can meet your PCB manufacturing needs for a wide range of materials and technologies. We specialize in multi-layer rigid printed circuit boards, impedance control boards, HDI PCBs,rigid-flex PCBs of varying complexity, and we offer a wide range of useful cost options to ensure our customers always get the best products.

Sunthone specialize in quickturn PCB prototyping and small to medium volume PCB services. PCB manufacturing has passed ISO9001 and UL certification. All of the PCBs are RoHS compliant and environmental friendly. All PCB boards will be inspected and electronically tested before shipment. We sincerely hope that you can find the proper printed circuit board in our factory with competitive price and reliable quality.

Equipped with advanced PCB manufacturing facilities, we can manufacture high precision, high density, high reliability PCB, including high TG FR-4 PCBs, heavy copper PCBs, impedance controlled PCBs, gold finger PCBs, plating gold PCBs, high frequency PCB, aluminum PCB, thick gold PCB and and some other PCBs according to customers’ requirements. Our PCBs are widely used in communications, industrial control, power supply, medical equipment, security electronics, consumer electronics, LEDs, computers, automobiles and etc.

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PCB Manufacturing Capabilities

 

 Item  Capability
 Monthly capability  15,000sqm/month
 Layer  1-40 Layers
 Board types

 Normal FR-4 PCB, high TG FR-4 PCB, heavy copper PCB, impedance control PCB, high  frequency PCB, FPC, rigid-flex 

 PCB, aluminum PCB, copper based PCB, ceramic based PCB, ultra-thin PCB, and so on.

 Surface treatment  HASL, RoHS-HASL, Immersion gold, Plating gold, Gold fingers, OSP, Immersion Silver, Chemical Tin
 Solder mask colour  Green, Blue, Red, Black, Yellow, White
 Silk screen colour  White, Black, Yellow, Blue, Red, Purple

 

 Tolerance 

 

 Min board thickness tolerance: +/-0.1mm

 PTH diameter tolerance: +/-0.05mm
 NPTH diameter tolerance: +/-0.025mm
 Hole location tolerance: +/-0.05mm

 Min outline tolerance: +/-0.1mm

 V-cut dept tolerance: +/-0.1mm

 

 

 Technical Specification 

 Min line width/space: 0.05/0.05mm
 Min PTH copper thickness: 35um
 Min hole diameter: 0.1mm
 Min pad ring: 0.05mm
 Max copper thickness: 6oz
 Max board size: 1200*560mm
 Board thickness: 0.1-7.0mm
 Solder mask bridge: ≥0.08mm
 Aspect ratio: 10:1
 Via plugging capacity: 0.2-0.6mm
 Board bow and twist: ≤0.5%

 Au, Ni, HASL thickness:
 1, Immersion gold: Au 1-4u”
 2, Gold fingers: Au 1-50u” 
 3, Plating gold: Au 1-5u”
 4, Ni thickness: 100-200u”
 5, HASL thickness: 1-50um
 6, OSP thickness: 0.3-0.5um


Quality Management

Sunthone, ISO9001 certified one-stop PCB manufacture, operates under robust North American operating procedures for all quality and process controls. These procedures assure that our product satisfies customer requirements in every stage and aspect of a development; from the selection of the suppliers to WIP inspection, and through to outgoing inspection and customer service.

1.Evaluation and Audit of our Suppliers

Suppliers must be evaluated before approval by Sunthone's supplier evaluation team. In addition, Sunthone will appraise and rank every supplier once a year to guarantee the suppliers provide the quality materials meeting Sunthone 's requirements.

2.Contract Review

Before accepting an order, Sunthone shall review and verify customer's requirements to make sure that Sunthone has the capability to satisfy customers' requirements including specification, delivery and other demands.

3.Preparation, Review and Control of Manufacturing Instruction

Sunthone will evaluate all the requirements after receiving the customers' design d ata and related document. Then, transform the design datum into manufacturing datum by CAM. Finally, a MI which incorporates the manufacturing datum will be formulated according to Sunthone's real manufacturing process and technologies. Sunthone makes ways to guarantee that the manufacturing documentation is right and valid.

4.Incoming Control IQC

In Sunthone, all materials must be verified and approved before going to the warehouse. Sunthone establishes strict verifying procedures and working instructions to control the incoming. Furthermore, Sunthone owns various precise inspection instruments and equipment to guarantee the capability to rightly judge whether the verified material is good or not. Sunthone applies a computer system to manage materials, which guarantees that materials are used by first-in-first-out.

5.Process Controls of Fabrication

Right manufacturing instruction (MI), total equipment management and maintenance, strict WIP inspection and monitoring as well as working instructions, all these make the whole production process totally controlled. Various precise inspection equipments including the AOI inspection system as well as perfect WIP inspection instructions and control plan, all these guarantee that semi-products and final products, all reach the requirements of customers' spec.

6.Final Control and Inspection

In Sunthone, all PCBs must go through the open and short test as well as visual inspection after passed the relative physical tests. Sunthone owns various advanced test equipments to test the finished PCB.

7.Outgoing Audit and Approval

Sunthone sets up a special function, FQA to inspect the products according to the customer's spec and requirements by sampling. Products must be approved before packing. Before delivered, FQA must 100% audit every shipment for the fabrication part number, customer's part number, quantity, destination address and packing list etc.

8.Customer Service

Sunthone sets up a professional customer service team to proactively communicate with customers and timely deal with the customers' feedback. Sunthone is highly concerned about customers' needs and periodically surveys customers to learn about their requirements. Then Sunthone will timely adjust the customer service and make the products meet customers' needs.

 

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